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Nano-Hydroxyapatite Bone Scaffolds with Different Porous Structures Processed by Digital Light Processing 3D Printing
in a range from 100 to 800 µm benefited the cell migration
Z 5.40±0.05 5.43±0.03 5.41±0.04 grow inside and outside of 3D scaffolds. As for scaffolds
with larger pore sizes from 500 µm to 1500 µm, Huri
et al. and Velioglu et al. revealed that large pore size has
Size/mm Y 5.39±0.03 5.43±0.02 5.41±0.03 positive effects on cell proliferation, alkaline phosphatase
. In this work,
(ALP) activity, and calcium deposition
[39,40]
the pore sizes of P, BCC, and CPS scaffolds were within
the suggested range. Figure 4C shows the grains of HA
5.40±0.04 5.43±0.02 5.39±0.03 scaffolds after sintering at 1250°C. The clear equiaxed
grains and noticeable grain boundaries could be observed
X in SEM image, showing a good crystalline quality of the
sintered parts.
The sintered porosity of three kinds of scaffolds was
Porosity/% Sintered 70.43±1.25 67.29±0.72 68.93±1.01 calculated by Equations 2.2 – 2.4, as shown in Table 1.
~65% of porosity was set as the given design parameter in
P, BCC, and CPS structures of scaffolds. After sintering,
CAD 65.20 64.20 64.94 the porosity of scaffolds (~70%) was larger than that of
the designed ones. The interior shrinkage caused by the
thermal sintering would be the main reason for larger
porosity.
Sintered 903.90±15.90 673.40±20.63 1182.39±14.69 3.3. Mechanical property
Scaffolds should provide sufficient physical support for
cell activities, and compressive strength of the scaffolds
Pore size/µm Printed 1304.84±17.68 940.08±13.76 1617.69±17.02 is an important index to evaluate the mechanical stability
of scaffolds . The compressive strengths of scaffolds
[34]
with BCC, P, and CPS structures are shown in Figure 5A.
The result revealed that the CPS scaffold had the highest
compressive strength among the scaffolds, up to ~22.5
MPa on average. This value was significantly higher
cCAD 1280 910 1590 than that of P and BBC scaffolds (~5.9 MPa and ~3.4
MPa, respectively). It indicated that CPS structure had
improved compressive properties of scaffold for ceramic
CAD 850 630 1100 material at the same porosity. For CPS scaffolds, the
Table 1. Geometric information of the designed and sintered scaffolds
external forces are along the vertical direction to the
ground and almost parallel to internal supporting struts,
Sintered 470.89±9.61 211.38±6.48 520.73±6.63 indicating that the vertical parts of the interior structures
were completely compressed under the external forces.
Particularly, ceramics materials have the characteristic of
brittleness and tend to be strong in face of compression
Thickness/µm Printed 717.57±14.65 361.04±13.88 755.43±13.04 instead of bending or tension . However, in terms
[41]
of BCC and P structures, the internal supporting struts
are not parallel to the external forces, which make the
bending occur inside the scaffolds and further lead to
cCAD 760 420 800 fracture in advance. The compressive strength of the
scaffolds in this study showed great competitiveness as
compared to the published works, which was mainly
attributed to the nano-sized HA. For example, Yao et al.
CAD 540 280 550 used HA with a particles size of 3.97 µm and fabricated P
structure scaffolds with ~74% porosity, whose mechanical
strength was ~4.09 MPa . Feng et al. fabricated the CPS
Structure of scaffolds BCC P CPS scaffolds with ~50% porosity using HA with a particle
[15]
size of ~8 µm; the scaffold has a compressive strength of
~2 MPa .
[33]
204 International Journal of Bioprinting (2022)–Volume 8, Issue 1

